Post Harvest Technology Laboratories

Facilities

1.Business Incubator for Food Processing

The centre is well equipped with a food processing pilot plant under a CIDA project on “Consolidation of Food Security in South India” with a multi-product research and teaching facility. It provides hands on training in the food processing and engineering. Food Engineering, Environmental Engineering, Biotechnology and Horticultural and Agricultural Technology degree courses utilize the plant for demonstrations and production activities. In addition, faculty researchers, graduate students and industry clients use the plant in their research for evaluating processes, ingredients and equipment. The food processing pilot plant of the centre is licensed by the Ministry of Food Processing Industries, as a fruit products processing facility and has its FPO number under the FPO regulations. The unique infrastructure also includes a strong expertise in terms of R&D in food processing and engineering. The pilot plant has got a quality testing laboratory facility which helps and assists in process control testing and finished product testing.

Machineries in the Incubator

Fruits Reception Section

Machineries in the reception area includes fruit washer, blancher, fruit pulpers and juicers with sanitary pumps.

Products Processing Hall

The processing hall house the plate heat exchanger, tubular heat exchanger and scraped surface heat exchanger and homogenizers for the heat processing of food products with sophisticated control and monitoring systems. The pilot scale flash type evaporator can be used for the concentration of milk, juice and other liquid food products. Spray drier can be used for powder production form liquid slurries.

Sugar syrup preparation Section

Sugar syrup preparation section houses sugar mixing and storage tanks with disc type filter press and circulating pumps for the preparation of the clear sugar syrup for the production of fruit beverages. A batching tank with load cell attachment precisely controls the quantity of ingredients like sugar syrup, fruit pulp and water for the production of ready to serve beverages.

Packaging Section

Packaging technologies used in the pilot plant includes form fill seal packaging for semi solids and powders which continuously forms the package from specialized films and seals after filling. Vaccum packaging involves removal of air inside the package so that it forms a tight glove skin fit over the product after creating vacuum inside the package. A pilot scale retort pouch processing machine is available for the preparation of ready to eat food products in retortable pouches.

Service Section

The services for the food processing business incubator like stream, chilled water and compressed air are provided with the necessary equipments and control device.

Utilize the Food Processing Incubator Facility

Incubator facility is provided to any progressive entrepreneur on a contract usage for one year for which membership fee of Rs. 10000/- (Non-refundable) will have to be paid and a memorandum of understanding will be entered into between the entrepreneur and TNAU. During this period, the entrepreneur is allowed to use the facility for the manufacturing of the prodcuts and he is expected to grow to a level within a year’s time and is required to set up his own processing unit.

2. Food Engineering Laboratory

Food engineering laboratory includes modified atmospheric packaging, texture analyser, Gas Chromatography Mass Spectrography, Vaccum oven, Form fill seal machine, Farinograph, Laboratory model pulsed light treatment system, Laboratory model cold plasma technology for solid foods and Forced Air Cooling Chamber

3. Pilot scale bakery unit

A pilot scale bakery unit is functioning in CPHT with modern equipments viz., rotary oven, country ovens dough kneader, planetary mixer, bread moulder, Sheeter and slicer with a production capacity of 6,000 bread a day./facilities are also available to prepare all bakery items.

1. Gas oven
2. Planetary mixer
3. Dough kneader
4. Dough Sheeter
5. Bread slicer
6. Cookies dropping machine

4. Grain and spice milling laboratory

The grain and spice milling unit houses pulverizer, plate mill, spices roaster, ribbon blender, pasta making machine dehuller for millets and form fill and sealing machine.The machineries are equipped with cyclone separation unit to prevent dust pollution .This facility is utilized for imparting training to the progressive entrepreneurs, new product development, commercial production of spice powders and also hands on training to the students, entrepreneurs and self-help groups.

1. Pre cleaners
2. Cleaner cum grader
3. Specific gravity separator
4. Millet dehuller
5. Pulverizer
6. Flour sifter
7. Ribbon Blender
8. Roaster
9. Extruder
10. Pasta machine

5. Food Quality Testing Laboratory (NABL accredited Laboratory)

Food quality testing Laboratory is established in Centre for Post-Harvest Technology, Tamil Nadu Agricultural University, in the Year 2006 with the financial assistance from Ministry of Food Processing Industries.Laboratory is equipped with modern facilities like Chromatograph with Mass Spectrometry (GCMSMS), High Performance Liquid Chromatography (HPLC), Amino acid Analyser (AAA), Atomic Absorption Spectrophotometer (AAS) with graphite furnace,Amino acid Analyser (AAA), Viscometer, Texture analyser, Water activity meter, Tintometer, Kel plus, Moisture meter, Gas analyser, Spectrophotometer, Fibre plus, Stereo Zoom and Phase contract Microscope with camera accessories, Advanced protein analyser. Food Samples are analysed as per AOAC and BIS Standards.  The laboratory is committed to good professional practice with emphasizes on improvements continuously with ISO 17025:2005 standard.

Analytical Charges for Food Samples

S.

No

Item Students / Scientist & Institutes / TNAU Incubates (Rate/sample)

Rs.

Others

(Rate/sample)

Rs.

  Carbohydrate
1. Total Carbohydrate 500 700
2. Total Sugars 500 700
3. Reducing Sugars 500 700
4. Non-Reducing Sugars 500 700
5. Starch 500 700
6. Inulin 400 700
7. Crude fibre 600 700
8. Ash 400 700
9. Acid Insoluble Ash 500 700
10. Sucrose 500 700
Lipids
1. Total Fat (oil) 700 1000
2. Free fatty acids 500 700
3. Acid number 300 700
4. Iodine number 400 700
5. Saponification number 500 700
6. Peroxide value 400 700
7. Volatile acids 400 700
Proteins
1. Total protein 600 850
2. Total nitrogen 600 850
3. Gluten 400 500
Vitamins
4. Ascorbic acid 350 500
5. Vitamin A 600 850
Minerals
1. Calcium 500 700
2. Phosphorus 500 700
3. Iron 500 700
4. Sodium 500 700
5. Potassium 500 700
6. Mineral Profile (Al,Ag,As,B,Ba,Be,Bi,Ca,Cd,Co,Cr,Cu,Fe,K,Li,Mg,Mn,Mo,Na,Ni,Pb,S,Se,Sr,Ti,Tl,V,Zn) 2500 2500
Pigments
1. Beta – Carotene 500 600
2. Lycopene 500 600
3. Chlorophylls 500 700
4. Curcumin 600 800
Phenols
1. Total Phenols 500 700
2. Tannins 500 700
3. Total Antioxidant activity 700 1000
Anti-nutritional factors
1. Phytic acid 750 1000
Honey
1. Fische’s test 300 300
2. Acidity 300 300
3. Ash 500 700
4. Total Reducing sugars 500 700
5. Sucrose 500 700
6. Glucose Fructose ratio 500 700
Adulteration (Qualitative Analysis)
1. Artificial Colour detection in Tea/Curry powder/Chilli powder/Turmeric powder 200 300
2. Oil soluble Colours detection in Chilli powder 200 300
3. Metanil yellow detection in Turmeric powder 200 300
4. Lead Salt detection in Turmeric powder 200 300
5. Chalk Powder detection in Turmeric powder 200 300
Others
1. Moisture 250 250
2. pH 150 150
3. Acidity 250 250
4. Color 350 600
5. Density 250 350
6. Specific gravity 250 350
7. TSS (Total Soluble Solids) 200 200
8. Alcohol content 700 1000
9. Viscosity (Viscometer) 500 700
10. Calorific value 400 500
11. Calorific value (only) 600 2500
12. HPLC analysis 3500 4800
13. Refractive index/Butyro refractive index 500 500
14. Texture analysis 500 600
15. Frimness (Penetration study) 500 600
16. Sugar quality analysis (polarization) 1200 1500
17. Amino acid analysis 3000 4500
18. GCMS 3000 4500
19. Water activity 400 600
Microbial Analysis
1. Total Plate Count (Bacterial Count) 500 700
2. E.coli 600 850
3. Coliforms 600 850
4. Salmonella 600 850
5. Yeast & Mold 500 700
6. Microbial identification (VITEK) 3500 4500
7. Microbial identification (VIDAS) – Salmonella,  E.coli (O157) 2500 3500